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CNC Hybrid Press Brake machine is the latest high technology generation of Synchro press brake design, thanks to German Hoerbiger ePrAX Electro Hydraulic Hybrid system design.
Eco-friendly, 65% energy saving, Accurate,Fast, Quiet, Efficient, Durable
This systems is the consistent further development of servo driven press brake systems
from HOERBIGER. Hybrid press brake machine using one variable speed servo
motor pump to drive&control real position and bending pressure in time
free roulette Main Electro Hydraulic structure of Hybrid Press Brake Machines:
free roulette Hoerbiger ePrAX hybrid system mounted directly on top of Y1&Y2 cylinders;
valves, pump,servo drive and oil tank are compactly integrated in the ePrAX.
1, Y1 servo hybrid, including tank, servo drive and valves
2, Y2 servo hybrid, including tank, servo drive and valves
3, Italy Phase servo drive for Y1&Y2 hybrid system
free roulette Main working principle of Hybrid Press Brake Machine:
free roulette CNC Pressbrake controller can calculate the needed pressure for bending specific profiles automatically,
CNC will give command to servo motor&drive reach required rotation speed with needed oil flow to
complete one bending cycle using speed variable motor-pump unit; while two units linear scale monitor ram position in real time and feedback to CNC constantly.
Variable motor-pump only working if press bending, almost stop when in standby stage and material handling stage.
free roulette Customer benefits of CNC Hybrid Press Brake Machines (Compared with Traditional
free roulette Synchro Hydraulic pressbrakes&Electrical pressbrakes machine)
1, Reduced cycle time at same speeds
Pressbrake ram approach -mute-bending-decompression-return , Hybrid press brake machine can save up to 30% cycle time
When you are considering purchase a hybrid press brake, the first thing to look at is energy savings.
Using Hybrid servo brakespress 3Mtr/125T as an example,
customer can get a 62% energy savings while in standby mode,
44% savings during the press cycle and 60% savings over one hour.
One thing that we love Hybrid pressbrake machine is that when
it’s in standby mode and not moving when handling bending material,
it’s running silently, fully noiseless
4,Ease of application&maintenance
Y1&Y2 have independent oil tank, all hydraulic components are integrated in Hybrid system,
no need hydraulic expertise
5, Less of oil consumption
Oil capacity at 34.5L*2 units, no need to change oil within 7000 working hours
6, Less of electricity consumption
Servo variable speed motor-pump won’t running if operator do not press pedal
Servo Hybrid press brakes are much more accurate than standard hydraulic brakespress machine.
Each side of a hybrid press brake is independently operated by its own hydraulic system,
with each cylinder having its own servo motor and valve controlling it.
Beyond the accuracy of the scale hybrid pressbrakes have each servo motor measuring and
controlling the amount of fluid that we’re pushing through the valves.
So it’s more controlled, on command, like a direct drive system.
It’s very fast and very accurate.
8, Oil don’t heat up
9, Higher Bending efficiency
Highest bending efficiency is achieved as no pressure is lost without proportional valves.
10, Lower cost than full electrical press brake machine
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DELEM DA58T CNC color graphic control with 2D offline software
5 Axis auto-controlled Y1,Y2,X&R and CNC motorized mechanical crowing table
German Hoerbiger valves and pump integrated in ePrAX hybrid system
Italy Phase servo motor&drive for hybrid system
Japan Yaskawa servo motor for X&R auto back gauge
German Heidenhain linear scale for Y1&Y2
Taiwan Hiwin made ball screw&linear guide back gauge
Wide Trumpf pressbrake finger stops moving on dual linear guide
Amada-EURO type quick released clamping
Amada-EURO hardened 88 degree top punch and 2V quick change die
Schneider main electrical components in cabinet
Wonderful foot pedal with emergency stops